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This study also shows that the values of J-integral and CPD at the crack front are higher and lower, respectively, when the crack angle changes from 45° to 0°. The value of J-integral at the crack front decreases up to 50% and increases by about 15% when the crack angle decreases. However, the CPD value at the crack front decreases by 18% when the crack angle increases from 0° to 45°.

Both the J-integral and CPD at the crack front decrease with the increasing crack length ratio. The value of J-integral and CPD at the crack front decrease as much as 50% and 30%, respectively, when the crack length ratio increases from 0.3 to 0.5. In the case of the patched specimen with crack length ratio of a/w=0.5, the difference of both fracture parameters between the patched and unpatched cracked specimen is less than 5%.

The value of SIF for the cured patched specimens is higher than that of the uncracked specimen with crack length ratios of a/w=0.1, 0.3, and 0.5. For the uncracked specimen with crack length ratio of a/w=0.5, the value of SIF is 26% higher than that of the unpatched cracked specimen with the same crack length ratio. The value of SIF for the patched specimens increases with increasing crack length ratio. However, there is no significant difference of the values of SIF for different crack length ratios when the specimen is cured. This result means that the FML patches are well bonded to the aluminum substrate and the applied patch lay-up sequence does not affect the tensile stress distribution during the fracture process in the cracked specimen.

The influence of the patch lay-up sequence on the fracture characteristics of the cracked specimen was examined. The value of J-integral and CPD at the crack front decreased with the increasing crack length ratio for all three patch lay-up sequences. When the crack length ratio is 0.3, the difference of the fracture characteristics between C2 and C1 is less than 5%. The difference of the fracture characteristics between C3 and C1 is about 7%.

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